Industrial Assessment Center

Department of Mechanical Engineering

1501 W Bradley Avenue, Peoria, IL  61625

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The Audit Process

 

Preliminary Information Analysis

With preliminary information supplied by the manufacturer, the IAC team conducts relevant literature research and determines what additional data is needed. Vital information needed before conducting audit are a completed pre-audit form and copies of utility bills for the twelve months period prior to the audit date. If manufacturer doesn’t have the utility bills they can send a letter authorizing the BU IAC to obtain the bills directly from the utility company. These forms are included in the Assessment Information Package.

 

Plant Visit

An initial meeting is held between the IAC team and the plant representatives who will participate in the assessment. The visit usually takes about six to eight hours (depending on plant size). The purpose of this meeting is for the IAC representative to explain the services being offered, obtain background information, and identify other data needed for the assessment. During the visit day, the focus will be on cost savings opportunities related to Energy Conservation, Waste Minimization and Productivity Enhancement.

 

Items that the team will be considering during the visit are based on the information distilled from the utility bills (electricity, gas, and water), and the pre-audit form, including.

 

·     Lighting

·     Air Compressors

·     Furnaces/Ovens

·     Boilers

·     HVAC Equipment

·     Waste Streams

 

Visit Day Activities:

Following a brief introduction of the BUIAC team and the IAC program, the team will require a facility tour, starting from the point at which the raw materials arrive at the facility, following the manufacturing process to the point where the final product leaves. Following the facility tour, the team will have a brainstorming session in which all possible areas that the team will wish to focus upon will be identified. Then, team members will return into the facility and gather data from certain equipment and processes. Before leaving, the team will meet with plant representatives to discuss preliminary recommendations.

 

The team will then return to Bradley and begin preparing a report. Within one week, the company will be contacted to obtain additional information that the team was unable to obtain on the visit day.

 

Assessment Report

Following the plant visit, the IAC team spends time researching, evaluating, and developing the Assessment Recommendations. These ideas are combined in an assessment report that is sent to the client. Included are total savings, implementation costs, and payback period for each action recommended. The client can expect e a copy of the report within 60 days.

 

Follow-up Activities

In approximately three to six months, an IAC represantative will make one final contact with the client to determine how well the report has served the company and to learn how many, if any, of the Assessment Recommendations (ARs) have been implemented.

 

How is the information obtained protected?

Read on ...

 

The Industrial Assessment

What is it?

Who benefits?

Who is eligible?

The Audit Process

Confidentiality

Top 30 Recommendations

Past Performance

Best Practices

 

To arrange for an assessment:

 

Download an Assessment Information Package and return the pre-audit form

or

Contact the BU IAC.

 

For information on an Energy Seminar for your company:

 

Read on for further details

or

Contact the BU IAC.